The Anatomy of a Block
Understanding the skeleton of millinery craftsmanship
The Foundation
Wooden blocks serve as the structural foundation for shaping headwear. These precision-crafted forms determine the final silhouette and ensure consistent proportions across each piece.
Block Selection
Each design begins with selecting the appropriate block shape. The curvature and dimensions must align with the intended silhouette and head measurements.
Material Preparation
Materials are prepared through steaming and conditioning, making them pliable for shaping. This process requires precise temperature and humidity control.
Essential Tools
Steamers
Professional steamers provide controlled moisture and heat, essential for shaping materials without compromising their structural integrity.
Pins and Tacks
Specialized pins secure materials during the blocking process, allowing for precise shaping and tension control throughout the construction phase.
Rare Molds
Unique and vintage molds offer distinctive shapes that cannot be replicated with standard blocks, enabling one-of-a-kind designs.
Shaping Tools
Various tools assist in creating specific curves, edges, and textures, each serving a particular function in the crafting process.
The Process
Blocking
The material is stretched over the block and secured, creating the base shape. This stage requires careful attention to tension and alignment.
Shaping
Heat and pressure are applied strategically to achieve the desired form. The material must cool and set in the correct position.
Technical Precision
Every block and tool in our workshop is maintained to exacting standards. The relationship between form, material, and technique determines the final outcome.